2022 LSAA DESIGN AWARDS ENTRY #0625 Singapore Bird Paradise

IDENTIFICATION NUMBER           PE 0625 

ENTRY CATEGORY (1-8)   ALTERNATE CATEGORY (1-8)
PROJECT SIZE   5 Aviaries and 1 amphitheare  (100,000 sqm) + 3,000 sqm

ENTRANT ROLE      Designer/Engineer

PROJECT NAME:    Singapore Bird Paradise 

APPLICATION OF PROJECT: 

In 2016, it was announced that Jurong Bird Park will be moved to a larger park at Mandai Lake Road.  This move was part to consolidate the park with 3 other wildlife parks and a new Rainforest Park creating the Mandai Wildlife Reservice.  The new Park Bird Paradise was opened in May 8 2023

DESIGN / FABRICATION / INSTALLATION BRIEF
The project was to create a series of avairies using a cable net and stainless steel mesh that will not only house the wildife and conservation purposes but also provide a unique environment whereby patrons can traverse within the habitat (along elevated walkways) and learn about the wildlife (within various pods) and be at one with nature (at the tree tops)

2022 LSAA Design Awards Entry #0857 M Pavilion

IDENTIFICATION NUMBER           0857 
PROJECT SIZE   External mesh = 370 sqm. STFE Layer = 170 sqm.  Waffle roof layer = 400 sqm

ENTRANT ROLE      Designer/Engineer

PROJECT NAME:    M Pavilion 2022

APPLICATION OF PROJECT:

The project is the 9^th installation of MPavilion (an initiative of the Naomi Milgrom Foundation) in Kings Domain, Melbourne.

The MPavilion 2022 season of free events features hundreds of local and international collaborators, spanning talks, workshops, performances, kid friendly experiences and community projects.  Designed as both a temporary summer pavilion and an enduring architectural creation.  At the end of the season MPavilion 2022 has been gifted to the people of Victoria and moved to a permanent home (RMIT Brunswick campus) to be engaged by the community in perpetuity, adding to the ongoing legacy and impact of the MPavilion project

2024 LSAA Design Awards Entry - #5000 Narre Warren Metro Station- Cable Truss Ceiling Support

IDENTIFICATION NUMBER  5000
ENTRY CATEGORY (1-6)                    5 
ENTRANT ROLE                        Specialist D&C Subcontractor
PROJECT NAME:                       Narre Warren Metro Station- Cable Truss Ceiling Support 
APPLICATION OF PROJECT:    Cable Bow truss and secondary framing supporting ceiling and PID screen.

PROJECT DESCRIPTION: 

How 3 Tons of Steel & Cable Replaced 30 Tons of Structural Steel: A New Era in Sustainable Infrastructure

On March 28th, 2024, the newly reconstructed metro stop at Narre Warren station, a critical junction on Melbourne’s Pakenham Line, was officially opened to the public. This station, one of the busiest along the line, had long been plagued by a hazardous and congested rail-road crossing. The recent rebuild of Narre Warren Station, now elevated above the streets in a sleek skyline crossing, is a significant achievement in the city’s ambitious Level Crossing Removal initiative.

IDENTIFICATION NUMBER           2264 
ENTRY CATEGORY (2)
ENTRANT ROLE      (Designer /Engineer/ Fabricator and Installer)
APPLICATION OF PROJECT:       Restaurant roof, recycled water collection and décor

PROJECT NAME:    Trinity Point Tension Membrane Structure 

PROJECT DESCRIPTION:

This project was located in the Central Coast of New South Wales. It is a unique tension membrane structure designed to create a wow factor for a new restaurant. It was not only designed to create a visual impact, but also to provide extensive coverage to maximise the outdoor dining area table space and increase revenue for the restaurant.

We were approached by the client to bring a design vision to life. The initial vision of the client to produce this project had come to a halt, then we were asked to come on board to use our expertise to bring this project to fruition and create a visual impact that would create global publicity for the restaurant.

IDENTIFICATION NUMBER  2019
ENTRY CATEGORY (2)
ENTRANT ROLE      (Designer /Engineer/ Fabricator and Installer)
PROJECT NAME:    AO 2023 Shade Structure “Organic Tree”
APPLICATION OF PROJECT:       Temporary Event Shade Structure

PROJECT DESCRIPTION: 

The Client requested a Flamboyant Shade Structure for the Australian open site for AO2023. They wanted us to design a structure that would have several key design components:

Firstly, its practical component… Proving Shade to patrons of the event in the food and beverage section of the Grand Slam Oval – the main entertainment area of the AO site. It is located in front of Rod Laver Arena. It needed to provide a comfortable area for patrons to stay, eat and spend money at the food and beverage area whilst watching games on the big screens. They wanted to break records for the revenue accumulated by Food and Beverage suppliers to make a difference to the bottom line of the event.

2024 LSAA Design Awards Entry #4866 Link at Langley 

PROJECT DESCRIPTION:

The Link@Langley ETFE Atrium not only enhances the visual appeal of the riverside redevelopment but also demonstrates the successful fusion of modern lightweight glazed roof design with practical engineering solutions.

The result is a harmonious blend of form and function and a symbol of innovation, seamlessly integrating into its surroundings while offering a captivating architectural aesthetic. This project exemplifies the power of clever design and cutting-edge materials in shaping the future of urban architecture. Massive in size and scope, the Link@Langley ETFE Atrium structure is 65 meters long and 40 metres wide and sits atop a former office building between seven and eight storeys above the atrium floor.

2024 LSAA Design Awards Entry #3865 Sydney Football Stadium Roof

PROJECT DESCRIPTION:

The Sydney Football Stadium Roof, completed in 2022, has joined the growing list of major international iconic stadiums featuring lightweight tensile membrane roofing. Right from the start of the design phase, the project brief emphasised the integration of key stadium elements – the Stadium Domain, Seating Bowl, Façade, and Roof – into a cohesive architectural language.

The highly visible 26,000 square metre tensile membrane roof uses Chukoh Skytop FGT800 PTFE as the primary cladding element. The lightweight PTFE membrane provides exceptional durability and strength, ensuring a 50+ year lifespan with minimal maintenance.

2024 LSAA Design Awards Entry #3864 Whitten Oval Project

PROJECT DESCRIPTION:

Whitten Oval Indoor Training Facility is an example of modern architectural materials incorporated into a high-performance sporting facility. A fully enclosed 50m x 35m building with a tensile membrane roof, rarity in Australia, the facility sets new standards for design innovation and functionality.

The multi-purpose indoor training facility, with its high-translucency PTFE fabric roof allows natural daylight into the indoor field, providing a lighting level much brighter than a traditional building with internal lights.

2024 LSAA Design Award Entry #2863 Tumbalong Green Amphitheatre

PROJECT DESCRIPTION:

Creating a showpiece architectural structure in Darling Harbour, the Tumbalong Green Amphitheatre is a remarkable marriage of beautiful elements and engineering expertise. Exemplifying the stunning possibilities of lightweight structure design, the soundshell curves up and over the stage, appearing to almost float over the performance space and encourages sound to wash over the audience like a breaking wave.

An example of architectural design meets functionality, the combination of Cross Laminated Timber (CLT) structural elements supporting a 1000 square metre PVC membrane have created a lightweight, and visually appealing public amphitheatre roof.

2024 LSAA Design Awards Entry #2862 Wangun Amphitheatre

PROJECT DESCRIPTION:

Commissioned by the Gunaikurnai Land and Waters Aboriginal Corporation (GLaWAC), the Wangun Amphitheatre stands as a beacon of cultural celebration and architectural excellence. This remarkable circular meeting space features five elliptical tensile membrane canopies representing the Gunaikurnai clan shields, and a striking delta-shaped stage canopy inspired by the iconic boomerang, wangun in the Gunaikurnai language.

PROJECT DESCRIPTION:

The North Melbourne Primary School has unveiled an innovative vertical campus that maximises limited outdoor space through elevated play areas and creative design elements. A standout feature of this campus is the three circular shade structures, each positioned at different levels, seamlessly connecting indoor and outdoor spaces.

These vibrant orange shade structures are composed of 11.5m diameter rolled steel circles, adorned with 66 printed PVC mesh panels each.

IDENTIFICATION NUMBER  5874 
ENTRY CATEGORY (1-6)   5     ALTERNATE CATEGORY (1-6) 6 
ENTRANT ROLE: Fabricator

PROJECT NAME: Metro Sports Facility   
APPLICATION OF PROJECT:       Interior acoustic membrane

PROJECT DESCRIPTION:

Fabric Structures was instrumental in the development of the Metro Sports Facility in Christchurch, focusing on the design, engineering, procurement, and installation of a custom ceiling panel solution for the aquatic center. Our task was to create a ceiling system with dual functionalities: an acoustic layer on the underside facing the pools to absorb sound and reduce echo, and a solid membrane on the top side to support the plenum area above. We worked closely with architects and engineers to ensure the panels met both aesthetic and functional requirements. Our precise engineering and installation processes delivered a high-quality solution that enhanced the acoustic environment while maintaining structural integrity. This project showcases our capability to provide innovative fabric solutions tailored to complex needs, contributing significantly to the Metro Sports Facility’s role as a leading sports and recreation venue in Christchurch.

2024 LSAA Design Awards Entry #6725 Bank of Indonesia Millennial Function Hall

ID NUMBER  6725
ENTRY CATEGORY  6 - International Projects
ENTRANT ROLE       Designer / Installer
PROJECT NAME:     Bank of Indonesia Millennial Function Hall
APPLICATION:       Dome Canopy

PROJECT DESCRIPTION: 

The Bank of Indonesia Millennial Function Hall ETFE dome, with a diameter of about 53 meters and spanning 2,700 square meters, is a remarkable architectural feat. Constructed from 325 ETFE cushions, the dome is celebrated for its striking appearance and excellent light transmission, allowing natural light to beautifully illuminate the space below. 

PROJECT NAME:        National Throws Centre of Excellence

PROJECT DESCRIPTION:

Fabritecture was contracted for the design and construction of a Serge Ferrari TX30 throws run up canopy for the State Athletics Facility at the Queensland Sports and Athletics Centre (QSAC) in Nathan, Queensland. The tensile building was built to house discus and hammer throwing. The result is a stunning and functional canopy that enhances the sports complex and provides a world-class facility for athletes to train and compete in.

DESIGN / FABRICATION / INSTALLATION BRIEF

The project brief from the client sought a solution to create a safe and secure training environment for athletes, specifically tailored to endure the region’s harsh weather conditions. The team addressed these needs by designing a throws run-up canopy with a conical shape and distinctive spiral rafters.

This design provides critical shade, mitigating heat stress and preventing sunburn, which allows athletes to train more effectively and for longer periods without concerns about dehydration or excessive sun exposure. Additionally, the conical form and twisting rafters not only serve a functional purpose but also enhance the overall aesthetics of the facility.

Despite the complexity of fabricating the spiral rafters, which presented significant challenges, the final product successfully combines durability with visual appeal. The resulting structure not only meets all functional and safety requirements but also elevates the facility’s visual impact, reflecting a thoughtful balance between practicality and design excellence.

ID NUMBER                  4712 
ENTRY CATEGORY         4 – Glazing and Vertical Facades
ENTRANT ROLE     Designer / Installer
PROJECT NAME:   The Bower Tree 
APPLICATION:     Restaurant Precinct Facade

PROJECT DESCRIPTION:Fabritecture was engaged in designing and constructing the striking aluminium façade screens for the Bower Tree dining precinct in Sippy Downs, situated on the Sunshine Coast.

Fabritecture provided a complete design-to-implementation service for custom solutions including prototyping, samples, and engineering in the early design stages through to a diligent fabrication process and on-site construction.

The team took a creative and forward-thinking approach by designing intricate curved panels made of perforated aluminium that elegantly encompassed the main structure. Additionally, they employed flat perforated panels for the parking structure, resulting in an architecturally stunning and contemporary masterpiece that captivates the eye.

APPLICATION OF PROJECT: Sports Court Canopy

PROJECT DESCRIPTION:

A specialised canopy structure was commissioned for the Field of Dreams project at Oxford Falls Grammar School in New South Wales, Australia. The design aimed to provide weather protection for two competition playing courts situated on the upper level of a two-story building, covering 2,200 square metres.

In addition to the canopy made of PTFE, stainless steel mesh was incorporated around the perimeter of the open-air facility. The rated mesh effectively enclosed the area and acted as a barrier to prevent equipment from falling through and provided fall protection for users of the courts all while maintaining adequate air circulation.

DESIGN / FABRICATION / INSTALLATION BRIEF

The Field of Dreams project at Oxford Falls Grammar School required a bespoke canopy for two basketball courts on Level 1 of their precinct in Sydney, Australia, spanning 2,200 square metres. The client sought a solution that would provide effective weather protection for athletes and spectators while integrating seamlessly with the school's architecture.

Our response involved designing, fabricating, supplying, delivering, and installing a PTFE tensioned fabric roof structure. This choice of material was selected for its durability and weather resistance, ensuring long-term functionality and protection. The design not only met the practical needs of weather coverage but also aligned aesthetically with the existing architectural elements of the Field of Dreams precinct. Our approach ensured that the canopy was both a functional and visual asset, enhancing the overall environment while fulfilling the client's specific requirements.

STRUCTURAL SYSTEMS

The Field of Dreams project required meticulous planning and innovative execution techniques. The suspended slab’s installation above ground level posed unique challenges, necessitating specialised equipment and methods for precise material handling and positioning. Strategic planning was crucial, addressing limited access by coordinating logistics for material delivery and equipment operation while ensuring worker safety and structural stability.

Advanced simulation and modelling were employed to predict and manage load distribution and spatial constraints. The final solution integrated geometric forms with structural needs, accommodating the challenging site conditions and meeting the design intent. Through careful consideration and detailed planning, the project overcame its challenges, resulting in a functional and aesthetically pleasing structure.

MATERIALS

FGT-800 PTFE was selected for its strength, durability, and capacity to provide various levels of translucency that complement the intricate geometry of the design. Additionally, its self-cleaning properties make it an ideal choice for a sports court canopy.

FABRICATION

The fabric panels were designed with precise patterns to align seamlessly with the installation timeline. This strategic planning enabled swift and efficient tensioning of the fabric across the cable bay arches, ensuring a smooth installation process and a secure, well-fitted finish.

COLLABORATION, CONSTRUCTION AND MAINTENANCE

The Field of Dreams project demonstrated exemplary collaboration, construction, and maintenance strategies. For restricted access areas, our team coordinated meticulously through regular meetings to overcome challenges and ensure smooth task execution. Executing tasks on a suspended slab required specialised equipment and precise safety measures, alongside strategic planning to address dynamic conditions effectively. This forward-thinking approach allowed us to adapt swiftly to any unforeseen issues.

Our maintenance program includes regular inspections and preventative upkeep to ensure the structure’s long-term integrity. These methods collectively ensured that the project was completed efficiently and continues to be maintained to high standards.

COSTS

The Field of Dreams project was valued at AUD$1.68m.

COLOUR IMAGES

ID NUMBER  2284 
ENTRY CATEGORY   2 – Medium structures
ENTRANT ROLE    Designer / Installer
PROJECT NAME: MSU John Goodman Amphitheatre 
APPLICATION:       Amphitheatre canopy 

PROJECT DESCRIPTION:

The MSU John Goodman Amphitheatre stands as a testament to innovative design meeting environmental challenges. Covering 6,792 square feet, and constructed with PVC TX30 material for durability and weather resistance, it offers exceptional acoustics and a versatile venue for concerts, plays, lectures, and cultural events, ensuring a premier outdoor experience for performers and audiences alike.

DESIGN / FABRICATION / INSTALLATION BRIEF

Missouri State University (MSU) sought to construct a versatile outdoor amphitheatre for diverse performances and events, including concerts, theatre, lectures, and cultural activities.

Key challenges included addressing outdoor conditions like rain, wind, and sun exposure, as well as ensuring effective sound absorption for optimal audio quality. The design also needed to incorporate MSU’s tradition of Tent Theatre, which involves annual performances in temporary structures.

The amphitheatre was designed to be a multifunctional space capable of hosting a variety of events.

We addressed weather challenges with weather-resistant materials and retractable awnings and ensured high-quality acoustics with advanced sound absorption techniques. The design honoured MSU’s Tent Theatre tradition by integrating elements reminiscent of the temporary structures, thereby celebrating the university's cultural heritage while providing a modern, adaptable venue for both educational and artistic purposes.

STRUCTURAL SYSTEMS

The structural system of the project was carefully designed to incorporate a series of structural gutters seamlessly integrated between each bay. This innovative approach not only enhanced the architectural aesthetics but also ensured robust structural integrity throughout the entire framework.

Moreover, the fabric and extrusions were skilfully curved in two directions, creating a dynamic sense of volume and spatial complexity. This design choice not only added visual interest but also contributed to the overall functionality of the space by accommodating various functional requirements.

In addition to its structural and aesthetic contributions, the project's design included a thoughtful integration of electrical conduits concealed within the structural tubes. This strategic placement not only maintained the clean lines and streamlined appearance of the structure but also optimised the use of space and minimised visual clutter.

MATERIALS

MSU John Goodman Amphitheatre exemplifies a meticulous approach to material selection and design innovation to achieve functional excellence and aesthetic harmony in outdoor architecture. PVC TX30 was chosen due to its proven resilience and weather resistance, ensuring longevity and minimal maintenance. The design solution focused on visual lightness through a slender double-column structure that discreetly integrates dual skins, elegantly concealing structural elements while accentuating the membrane structure's beauty.  

Incorporating glazing elements promoted translucency, enhancing the user experience by creating a seamless interaction between interior and exterior spaces. Additionally, the use of suspended skylights pays homage to historical tent theatre aesthetics, enriching the project with a sense of tradition and cultural relevance. This holistic approach not only meets but exceeds the project's functional requirements, setting a new standard for outdoor architectural design.

FABRICATION

For the MSU John Goodman Amphitheatre, steel fabrication was performed in the US, adhering to high standards. The steel was specified as AESS Category 3, requiring a superior finish. Advanced CNC machines ensured precise cutting and shaping, while a high-level welding QA review system provided consistent, high-quality joints. The steel was meticulously prepared with grinding and sanding for a flawless surface, essential for the high aesthetic standards. Rigorous inspection processes, including both visual and automated measurements, ensured that all components met the exacting tolerances and finish required. This meticulous approach guaranteed both structural integrity and exceptional visual appeal.

COLLABORATION, CONSTRUCTION AND MAINTENANCE

For the MSU John Goodman Amphitheatre, collaboration, construction, and maintenance were executed with precision. The collaboration involved close coordination with lighting consultants, stage designers, riggers, and university representatives, ensuring every structural element was tailored to meet the amphitheatre's specific needs. Construction employed advanced engineering techniques and high-quality materials to seamlessly integrate lighting, stage, and rigging systems. This meticulous process ensured a robust and functional structure. The maintenance program includes regular inspections and proactive maintenance of structural components and performance systems to address issues early and ensure optimal conditions.

COSTS

The MSU John Goodman Amphitheatre project was valued at approximately AUD$1.65m 

COLOUR IMAGES - See Credits below gallery

ENTRY CATEGORY  3  Large Structures
PROJECT NAME: Te Hiku Sports Hub
APPLICATION:   Insulated Enclosure

PROJECT DESCRIPTION:

The Te Hiku Sports Hub in Kaitaia, New Zealand, is a state-of-the-art leisure and sports facility designed to cater to the diverse needs of the local community year-round. This innovative project consisted of two insulated wings connected by a central shared space, each tailored to specific functions.

The first wing, a 16.5m x 75m serpentine enclosure, is dedicated to gym spaces and administrative offices. This design not only maximizes the use of space but also ensures that the administrative functions are seamlessly integrated into the facility.

APPLICATION OF PROJECT:       Stadium Roofing Canopy

PROJECT DESCRIPTION:

Yarrow Stadium in Taranaki was scheduled for a major redevelopment to comply with modern earthquake regulations and ensure the venue remained fit for purpose, aligning with the grow city’s cultural and sporting needs. Following the declaration of the west stand as earthquake-prone in 2018, we were commissioned to design, engineer, and provide a lightweight fabric roof solution that would integrate with the existing structural steel of the west grandstand, also known as the Noel & Melva Yarrow Stand. 

IDENTIFICATION NUMBER  3214 Hamilton Workingman’s Club Canopy

PROJECT DESCRIPTION:

Hamilton Workingmen's Club was established in 1955, and in the last two decades has experienced significant growth with more than 7000 members, to become one of the Premier Clubs in New Zealand. Infrastructure development is important to both the club and community, and over the years the club has invested in maintaining and elevating their amenities. Fabric Structures was engaged to design, fabricate, and install a new partial enclosure over the green at the Hamilton Workingmen's Club. This project aimed to provide a versatile, weather-resistant space for club members and visitors, enhancing the usability of the green throughout the year.

DESIGN / FABRICATION / INSTALLATION BRIEF

The project involved designing, engineering, and building a fabric structure over a bowling green, incorporating two walls along two sides. The remaining sides were adjacent to the clubhouse and a large concrete boundary wall, providing sufficient shelter and thus eliminating the need for additional walls on these sides. The client required that the wall running alongside the neighboring green be operable, which led to the installation of a custom curtain on this side, while the second wall remained fixed.

DESIGN / FABRICATION / INSTALLATION BRIEF

The Kina building at Green School New Zealand was conceived as a groundbreaking educational facility, designed to embody sustainable and innovative principles. The client’s vision was for a building that would integrate biophilic design with neuroarchitecture, enhancing both cognitive function and emotional well-being. The challenge was to create a structure that not only supported Green School’s commitment to holistic education and environmental stewardship but also reflected a deep connection to nature.

In addressing the design brief, Fabric Structures focused on several key aspects. The project demanded the use of cutting-edge fabric materials that would contribute to both the aesthetic and functional goals of the building.

These materials needed to be durable and weather-resistant, while also aligning with eco-friendly practices. Our approach involved selecting high-performance fabric membranes that would enhance the building’s energy efficiency and overall sustainability.

Integrating these materials required careful consideration of structural performance. The fabric membrane had to work harmoniously with the building’s framework, ensuring it provided both acoustic benefits and thermal comfort. In terms of aesthetics, the design was inspired by Aotearoa’s coastal sea urchin, and our task was to translate this natural form into the building’s fabric elements. This meant creating structures that mirrored the textures and shapes of the sea urchin, reinforcing the biophilic design intent and adding a layer of visual intrigue.

Sustainability was a core focus throughout the project. We prioritized materials and fabrication methods that minimized environmental impact, ensuring that our contribution to the building’s design was aligned with its overall sustainability goals.

STRUCTURAL SYSTEMS

The structural system of the Kina building at Green School New Zealand is a testament to innovative design and engineering, integrating advanced fabric membrane technology with a supportive framework. Fabric Structures played a pivotal role in crafting the fabric membrane, ensuring it met both aesthetic and functional requirements.

The building’s design features a sophisticated network of fabric that is supported by an intricate framework of 24 curved structural members. The Enviroclad roof membrane was selected for its durability and performance, aligning with the building’s environmental goals while also enhancing its visual appeal. The flexible nature of the fabric posed unique challenges in accommodating various design loadings, including wind and possible snow loads. The design required meticulous calculations to ensure the membrane could withstand dynamic and static forces without compromising structural integrity.

The geometric form of the Kina building presented both aesthetic and structural challenges. Translating this natural form into the building’s design involved advanced computational techniques and physical modelling. We used Building Information Modelling (BIM) to communicate complex 3D forms to our engineers for the best accuracy and tolerances. The final shape of the fabric membrane was developed through a process of iterative design and analysis. This included early conceptual designs, structural performance assessments, and geometric optimisations to ensure that the visual impact of the building did not compromise its stability.

The method of arriving at the final solution involved a thorough design process. Initial concepts were developed to reflect the biophilic and neuroarchitectural goals of the project. These concepts were then subjected to detailed structural analysis to evaluate how the fabric membrane would perform under various load conditions. Geometric forms were refined through computational tools, and physical prototypes were tested to validate the design and performance.

MATERIALS

For the Kina building at Green School New Zealand, Fabric Structures carefully selected materials that would not only fulfill the structural and functional requirements but also align with the project's sustainability goals. The building prominently features a sophisticated network of fabric panels, engineered to create the final Enviroclad roof membrane.

The primary fabric used for the membrane was Hiraoka HG102 HT. This choice was driven by the fabric's excellent light transmittance, durability, and suitability for the environmental conditions at the site. Hiraoka HG102 HT is known for its ability to balance natural light and shade, providing around 10-12% light transmittance while withstanding various weather elements, including UV radiation, wind, and rain. These properties were essential in ensuring the longevity and reliability of the membrane, contributing to the building’s overall sustainability and performance.

The decision to use Hiraoka HG102 HT was also influenced by its high quality and the support provided by the supplier. The fabric's performance characteristics, including its ability to maintain structural integrity under dynamic and static loads, made it an ideal choice for the complex and innovative design of the Kina building. The supplier’s expertise and the fabric’s proven track record in similar applications reinforced the decision, ensuring that the membrane would meet the aesthetic and functional needs of the project.

The fabric is designed with a focus on sustainability. Hiraoka is committed to producing environmentally friendly fabrics, and the HG102 HT is designed to be durable while minimizing environmental impact throughout its lifecycle. Additionally, the production process involves environmentally conscious practices, optimized to reduce waste and energy consumption. This aligns with broader goals of sustainable building practices by lowering the overall environmental footprint. Using a fabric and supplier with a focus on green and sustainable building practices was crucial to ensure that our part of the Kina’s construction aligned with the school’s desire for the structure to be built on foundations that connect to the United Nations Sustainable Development Goals. These considerations remained at the forefront when managing indoor quality, energy, logistics, land use, emissions, and innovation in the build. This approach inspired many of the techniques, materials, and systems used within the Kina.

With a commitment to sustainability, Green School set a challenge to divert 70% of all construction waste from landfill for this project, which was proudly achieved. Through the thermal and acoustic insulation provided by the Hiraoka HG102 HT and a highly energy-efficient hydronic heating and ventilation system, the Kina aims to consume a minimal amount of electrical energy over its lifespan while offering premium learning conditions to its young occupants.

FABRICATION

In the construction of the Green School Kina building, Fabric Structures employed advanced fabrication techniques and equipment to ensure the precise implementation of the fabric membranes. Our approach was meticulous, reflecting the high standards required for this innovative project.

The fabrication process began with detailed digital modelling and simulations to accurately translate the design concepts into physical forms. Using Building Information Modelling (BIM), we developed precise 3D representations of the fabric panels and their integration with the building’s structural framework. This digital approach allowed us to assess and refine the geometric complexities of the design, ensuring that all components would fit together seamlessly.

Specialised cutting equipment was used to handle the fabric for its durability and flexibility. The fabric panels were cut using automated cutting machines which ensured that each piece met the stringent tolerance requirements of the project. This precision was crucial for maintaining the structural integrity and aesthetic alignment of the fabric membranes.

Once cut, the fabric panels underwent welding and stitching processes. Advanced high-frequency welding techniques was employed to join the fabric panels. This method was chosen for its ability to create strong, durable seams that could withstand the various environmental stresses to which the building would be subjected.

The level of tolerances required for the Kina building was exceptionally high. Given the complex geometry and the need for perfect alignment with the structural framework, every aspect of the fabrication process had to be executed with meticulous care. The fabric panels were designed to fit within very tight tolerances, which necessitated a combination of advanced fabrication techniques and rigorous quality control measures. Each panel was tested for accuracy and fitted to ensure that the final installation met the exact specifications laid out in the design.

Throughout the fabrication and installation process, we utilised advanced quality assurance methods, including dimensional checks and structural integrity tests, to ensure that the fabric membranes would perform optimally. The integration of the fabric into the building was a complex process that required careful coordination between our fabrication team and the installation crew to achieve the desired outcome.

COLLABORATION, CONSTRUCTION AND MAINTENANCE

In the development of the Kina, Fabric Structures adopted a collaborative approach that was integral to the project's success. Our collaboration with various stakeholders, including architects, additional engineers, and the construction team, was vital in ensuring the seamless integration of the fabric membranes into the overall design of the building.

From the outset, we engaged in detailed consultations with the project's architects and structural engineers to understand the design requirements and constraints. This early collaboration allowed us to provide input on the feasibility of incorporating the Hiroka fabric into the building’s innovative design. By sharing our expertise in fabric engineering, we were able to influence the design to accommodate the unique properties of the fabric, such as its flexibility and durability.

Throughout the construction phase, our team worked closely with the installation contractors to ensure that the fabric membranes were installed accurately. We provided detailed installation guidelines and conducted on-site inspections to oversee the installation process. This hands-on involvement helped address any issues that arose and ensured that the fabric was installed according to the precise specifications required for the project.

The method of construction for the Kina building involved several key stages. The fabrication of the fabric panels was completed using advanced automated cutting machines, which allowed for high precision and accuracy. Once fabricated, the panels were assembled and prepared for installation. During installation, the panels were meticulously fitted onto the building's structural framework, ensuring that each piece was aligned perfectly with the design.

As part of our commitment to the building’s long-term performance, we also developed a comprehensive planned maintenance program for the fabric membrane. This program was designed to ensure the ongoing durability and functionality of the fabric over time. It suggested regular inspections to assess the condition of the fabric and identify any signs of wear or damage. The maintenance program also outlines procedures for cleaning and minor repairs to address any issues promptly and prevent potential problems from escalating, as well as ensuring the upkeep of the fabric aligns with the suppliers warranties.

Our planned maintenance program emphasizes proactive care. By addressing these concerns early, we help to extend the life of the fabric and maintain its performance. Additionally, we provide guidance on how to handle and treat the fabric to ensure that it remains in optimal condition throughout its lifespan.

COSTS

The Kina building at Green School New Zealand involved a complex and detailed process with various cost components associated with its design, fabrication, and construction.

In the early stages, which include engineering, design, and consent, approximately 14% of the overall budget was allocated. This phase covered the conceptual and detailed design work, including obtaining necessary approvals and ensuring the design met all regulatory requirements.

Preliminary and general costs, along with project management, accounted for about 9% of the budget. This portion encompassed initial project setup, administrative costs, and the management of the entire construction process to ensure smooth execution.

The largest share of the budget, approximately 38%, was dedicated to steel supply, fabrication, bracing, and installation. This significant portion reflects the critical role of structural steel in supporting the building and the extensive work required to fabricate and install the steel components.

Fabric supply and fabrication made up 13.5% of the budget. This includes the cost of the HG102 HT and the fabrication processes involved in preparing the fabric panels for installation.

The installation of the fabric membranes accounted for 22% of the overall budget. This phase involved the careful fitting and securing of the fabric panels onto the building’s structural framework, ensuring that they met both aesthetic and performance criteria.

EXTRA DOCUMENT - PDF Drawing

COLOUR IMAGES

PROJECT DESCRIPTION:

Matakana School aimed to enhance its usable exterior space by creating a sheltered area that could be utilized by staff and students throughout the year. The shelter was designed to provide protection from both the sun and rain, functioning as an external extension to the existing school hall. This canopy extension is part of the school’s ongoing efforts to improve facilities and support educational programs. The project is a key element of a broader strategy to upgrade the school's infrastructure, which also includes weatherproofing over 70% of the existing buildings. This initiative reflects the school's commitment to creating a supportive learning environment, ensuring that students have access to quality outdoor and indoor spaces for various activities.